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Aluminium Die Casting Explained | BWC Profiles

Written by Stuart Loch | 26-Jan-2026 12:27:01

If you’re developing a new component (or reviewing an existing one), aluminium die casting is often shortlisted for one reason: it’s a repeatable way to produce complex metal parts at volume with strong dimensional control and a high-quality surface finish.

In this guide, we’ll cover:

  • What aluminium die casting is and how the process works
  • Why manufacturers choose it (benefits and typical use cases)
  • Design considerations that influence quality and cost
  • Post-casting machining and finishing options
  • How BWC Profiles supports aluminium die castings from concept to completion

If you already know your requirements, start here: BWC Profiles Die Castings