FROM CASTING TO COMPLETION: INTEGRATING ALUMINIUM DIE CASTINGS WITH EXTRUDED COMPONENTS

Why Assembly is Critical for Aluminium Die Cast Parts

High-pressure aluminium die casting enables the mass production of complex, dimensionally accurate components. However, castings alone rarely meet functional requirements... They need to be machined, interfaced with other components (often engineered profiles) and finished to specification to form operational assemblies.

This is where we can add additional value - by integrating die cast and extruded components within a fully controlled manufacturing workflow.

Our Core Capabilities: Beyond Casting

We offer comprehensive services, designed to streamline the transition from raw casting to production-ready assembly. Key capabilities include:

• CNC Machining: High-precision machining of die cast and extruded components to tight tolerances
• Drilling, Tapping & Threading: Accurate hole preparation and internal features for mechanical assembly
• Mechanical Assembly: Integration using rivets, screws, bolts, or press-fits
• Adhesive Bonding: Structural and semi-structural bonding of dissimilar or load-bearing components
• Extrusion Finishing: Powder coating, anodising and polishing for corrosion resistance and aesthetic consistency
•  Extrusion Die Cast Integration: Assembly of die cast components with custom aluminium extrusions for hybrid structures 

All our processes are quality controlled and traceable, ensuring that each sub-assembly meets our customers' specifications and functional demands.

Extrusion & Die Casting: A High Performance Combination

By leveraging both aluminium extrusion and die casting, we provide solutions that balance form, function, and cost-effectiveness. Typical applications include:

• Battery Housings: Die cast corner brackets joined to structural extruded rails
• Electronic Enclosures: Extruded heat-dissipating profiles combined with cast endplates or shells
• Architectural Interfaces: Extruded framing systems mechanically integrated with cast connection nodes

This integrated approach improves component uniformity, enables modular design, and reduces both assembly time and part count. 

Ready to Streamline your Aluminium Projects?

Whether you need precision-machined die castings, integrated extrusion assemblies, or fully finished aluminium components, we have the capability and capacity to deliver your project.

With stock holding, in-house expertise, and a commitment to quality at every stage, we're ready to support your next project from concept to completion.

Get in touch today to discuss your requirements.