ALUMINIUM DIE CASTING

TAILORED SOLUTIONS FOR DEMANDING INDUSTRIES

SEAMLESS PROCESS

High performance castings designed around your requirements. Whether you're developing a new component or switching suppliers, we streamline the process from concept to completion with knowledge and expertise.

OPTIMISED COMPONENTS

We offer high pressure aluminium die casting service for industrial demands. From small, intricate parts to large structural components, we deliver, with accuracy, exceptional reliability and at high volume.

COMPLETE ASSEMBLY

From casting to fully finished assemblies; precision aluminium fabrication, assembly and integration, all in one place. Save time, reduce suppliers, and streamline production with our end-to-end, tailored solutions.

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WHAT IS HIGH PRESSURE DIE CASTING?

High Pressure Die Casting (HPDC) is a fast, precise, manufacturing process where molten metal is injected into a hardened steel mould under extreme pressure. This results in highly accurate, repeatable components with fine detail and excellent surface finish, which is especially ideal for high volume production.

COLD CHAMBER DIE CASTING FOR ALUMINIUM

The cold chamber process (the preferred method for aluminium due to its high pressure melting point) is the basis for our HPDC service. Molten aluminium is poured into a cold chamber, then forced into the die at high pressure. This method allows for lightweight, high-strength parts with excellent dimensional stability and minimal machining.

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BENEFITS OF HIGH PRESSURE DIE CASTING

Excellent dimensional accuracy and complex geometry replication
Superior surface finish for minimal post processing
Lightweight yet strong aluminium parts
Consistent quality and repeatability
Recyclable and environmentally friendly
Excellent thermal properties and corrosively resistant

PRECISION ASSEMBLY FOR HIGH PRESSURE ALUMINIUM DIE CASTING

One key benefit of our high pressure aluminium die casting service is our complete assembly service that incorporates the fabrication and finishing of your components. Years of experience across extrusion and casting processes allows us to bridge the gap between raw parts and fully integrated components, ready for installation or final use. For more information on our complete assembly process, please read our in depth blog.

High pressure die casting for aluminium / aluminium alloys
Cold chamber technology for heat-resistant materials
Machine capacity: 150-1650 T
Various alloy grades available

CNC MACHINING & FINISHING

Rapid service, eliminating delays and providing full control over tolerances
5-axis CNC - ideal for intricate contours and minimal re-fixturing
Quality control and inspection: integrated into the machining process
Complete powder coating service, including small quantities and complex masking

DESIGN TOOLING & SUPPORT

Expert assistance from concept to production
Designed for manufacture
Advice on wall thickness, draft angles, ribbing and parting lines
Design optimisation for cost and performance

RAPID TOOL CONVERSION

Seamless tooling migration from existing suppliers
Minimal disruption and full migration support
Quick tool re-qualification
Advanced CNC machining

High pressure die casting is trusted by industries that require precision, durability and scale.

HIGH PRESSURE DIE CASTING IN INDUSTRY

Excellent dimensional accuracy and complex geometry replication
Superior surface finish for minimal post processing
Lightweight yet strong aluminium parts
Consistent quality and repeatability
Recyclable and environmentally friendly
Excellent thermal properties and corrosively resistant

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